Robot fillers Gelato ice cream production RO600

RO600

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Robotic ice cream filling line

The RO600 is a new, pioneering robotic filling line capable of not only filling ice cream containers but also of creating precise artisanal decoration on bulk round and rectangular cake. The compact machine features a semi-automatic, six-axis, pneumatically powered robotic arm which, as well being highly proficient in filling containers with aesthetically pleasing, elaborate designs, is able to create ice cream cakes or decorate sponge cakes with intricate, artisanal patterns with unrivalled accuracy.

The new filling robot is able to create astonishing volumes considering the complexity of the designs it is capable of crafting. Although final capacity figures may vary, the RO600 can fill up to 600 five-litre containers, or 800 one or two-litre tubs per hour. On the decoration side, it can create up to 360 rectangular cakes or 300 round cakes per hour.

Coming with a fully open stainless steel frame for easy cleaning and mounted on wheels for easy transportation around the production hall, the RO600 also boasts a Siemens S7 PLC control panel which is pre-programmed with three decoration recipes, although many more can be added and stored. The panel is also remote accessible allowing line managers to control its output from anywhere within a predetermined network or with an established WiFi connection. To ensure that the switch between recipes is a quick and effortless affair, adjustable lamellas allow container and plate sizes to be changed without the need for specialist tools.

The RO600 is available with a variety of optional extras, as well as the option to add in/out pneumatic movement of the lamellas which is synchronized with the ice cream filling motion. These include a ripple kit made up of a dedicated ripple nozzle and a remote pneumatic syrup filling valve to control the syrup filling volume, a double nozzle kit for creating two colour designs, additional programmable recipe patterns, and finally, an ice cream pipe and holding ice cream pipe system (needed only for cake filling decoration).

Primary Benefits

Pneumatically powered robotic arm: The pneumatic filling arm allows the RO600 to be highly proficient in filling containers with aesthetically pleasing, elaborate designs as well as to create ice cream cakes or decorate sponge cakes with intricate, artisanal patterns with unrivalled accuracy.

Large production volumes: The RO600 filling robot is able to create astonishing volumes considering the complexity of the designs it is capable of crafting, filling up to 600 five-litre containers, or 800 one or two-litre tubs per hour. On the decoration side, it can create up to 360 rectangular cakes or 300 round cakes per hour.

Easy to control: The RO600 is fitted with a Siemens S7 PLC control panel which is pre-programmed with three decoration recipes, although many more can be added and stored, meaning that it can be fully operational at the touch of a button.

Remotely accessible: The panel is also remotely accessible allowing line managers to control its output from anywhere within a predetermined network, or with an established WiFi connection.

Adjustable lamellas: Allowing for container and plate sizes to be changed quickly and simply without the need for specialist tools.

Optional extras: As well as the option to add in/out pneumatic movement of the lamellas which is synchronized with the ice cream filling motion, the RO600 filling robot has a host of optional extras available. These include a ripple kit made up of a dedicated ripple nozzle and a remote pneumatic syrup filling valve to control the syrup filling volume, a double nozzle kit for creating two colour designs, additional programmable recipe patterns, and, an ice cream pipe and holding ice cream pipe system (needed only for cake filling decoration).

Specifications

(Figures are based on a standard recipe and may vary)

Maximum capacity 800 pcs/hr
Minimum capacity 150 pcs/hr
Maximum overrun 130%
Minimum overrun 50%
Air consumption 6 Bar
Dimensions (mm) L2100 x W1845 x H1800
Weight (kg) 1000
Refrigeration gas N/A
Compressor N/A
Water consumption N/A

 

Need spares for this machine?

Parts Station stocks a host of spare parts for dairy and ice cream machinery.

With international shipping and door-to-door courier services, Parts Station can supply them quickly before any major disruption occurs. Click below to go to the site.

Servicing for this machine

All ROKK machines come with a one year warranty, backed-up by highly skilled, experienced and approachable service engineers, fully trained in both electrical, mechanical and refrigeration.

“With the service, the quality and innovation of the machinery as well as the end product, I would highly recommend any ROKK machinery to any ice cream manufacturer.”

Managing Director of Yarde Farm Ice Cream